Utility-scale PV Wiring & Collection Solutions

Utility-scale PV Wiring & Collection Solutions

Utility-scale PV wiring harness interconnection banner

Utility-scale PV Wiring & Collection Solutions

Integrated wiring harness and trunk system solutions engineered to simplify utility-scale solar installations.

Designed to Solve Real Project Challenges

Faster Installation

Optimized Project Costs

Reliable Long-term Performance

Flexible Project Customization

One Complete DC Collection Solution

From PV strings to inverter connections, SUNKEAN provides a complete factory-engineered DC collection solution for utility-scale solar plants.

Factory-assembled utility-scale PV wiring harness with six string connections

Utility-scale PV Wiring Harness

Factory-assembled wiring harnesses that reduce field wiring, improve installation consistency, and optimize project costs for utility-scale PV plants.

  • Pre-assembled
  • Faster Installation
  • Reduced Field Labor
  • Consistent Quality
  • Flexible Customization
Modular trunk system with fused branch connections routed to the inverter

Trunk System™

Modular trunk systems simplify DC power collection with flexible layouts, fewer cable runs, and dependable long-term performance.

  • Modular Design
  • Simplified Cable Routing
  • High-current Capacity
  • Reliable Operation

Why SUNKEAN

Customized engineering support

Engineering drawing of a custom PV harness assembly

Factory pre-assembly

Factory-assembled PV connectors and harnesses ready to install

100% electrical testing

Environmental test chamber used for electrical testing

Global certifications

International certificates for PV wiring products

Utility-scale project experience

Utility-scale solar plants delivered worldwide

Trusted by Utility-scale Solar Project Teams

Frequently Asked Questions

How much cost savings can SUNKEAN’s copper-to-aluminum connection solution deliver?

Compared to a full-copper system, this solution reduces costs by up to 58%. In a 1 GW PV power plant project, the savings can exceed USD 2,750,000.

How is SUNKEAN's copper-to-aluminum conversion harness designed to ensure stability and safety?

The harness uses a "copper–aluminum–copper" structure: copper conductors on both ends with an aluminum conductor in the middle, plus a plastic connector housing. It supports high currents and allows quick on-site crimping at the aluminum end for simplified installation.

What welding process is used for the copper-to-aluminum joint, and how reliable is it?

The connection adopts friction welding (solid-state bonding), which operates at low temperatures to minimize thermal damage to the cable. Over 25 years, conductivity degradation is less than 0.5%. The tensile strength is verified through pull and impact testing.

How does the copper-to-aluminum connector maintain corrosion resistance in harsh environments?

The joint surface is protected by a three-layer gradient structure: diffusion layer, chemical nickel plating layer, and hot-dipped tin anti-oxidation layer. An electroplating hole design ensures uniform coating. In a 96-hour 5% salt spray test, no corrosion occurred in the contact area.